Hi Lee I think they're possibly different issues here as our issue happens irrespective of when the record was created (pre or post upgrade) but we also experienced the issue you detailed when moving from 8.0 to 8.1. I believe it was due to a bug in the upgrade corrupting current BPFs. I had a ticket open with Microsoft about it but in the weeks it took them to start investigating we ended up having to duplicate the existing BPF and then using a bulk workflow job to switch the BPF of the corrupted records to the new duplicated BPF. We did attempt to amend the traversed paths of the existing corrupted process flows by copying guids etc but it ended up corrupting some BPFs further. For what it's worth our display issue is caused by the CSS of the BPF as shown below. The margin-left is way out by default for BPFs with multiple stages. Apparently being fixed in the 8.2.1.0408 release.
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